Carpet Making Process

How carpet is made is a 3 part process.

Carpet making process.

The carpet capital of the world near the turn of the last century. Basically carpet making is a traditional industry. Each carpet isn t washed but rather bathed and groomed. The pile was traditionally made from wool but since the 20th century synthetic fibers such as polypropylene nylon or polyester are often used as these fibers are less expensive than wool.

Tufting begins with the process of weaving the synthetic or staple fiber into a primary backing material. A needle pushes the carpet fibers through the underside of a piece of fabric called the. Alternative steps in the carpet making process. From there the carpet making process is ready to begin.

Washing the carpet and drying wrapping and packing. Making the carpet look smooth and even by cutting away the fringes left after knotting the woolen yarn weft. While those are the simple carpet process steps there are alternative steps since there are different kinds of carpet materials and styles. By 1600 carpet guilds were flourishing around aubusson and savonnerie.

There are basically three steps to manufacturing carpet. Through the ages looms have remained relatively unchanged. The pile usually consists of twisted tufts that are typically heat treated to maintain their. Carpet making in europe started with the brussels weave in france and flanders.

For instance in some carpet styles go through the cut and loop construction. What happens is the looper rocks back against a. This method was developed in dalton ga. Washers methodically pour water and mild cleansing solution and then use the inherent properties of water to pull out the dirt and specks that every carpet has an affinity to hold on to.

A detailed illustration of the carpet design most commonly called a cartoon guides the weavers throughout the entire rug making process. Here s how it works. Cut and loop construction. Most carpet made today is tufted or woven into closed loops.

England also imported persian weavers as well as french ones and by 1700 both wilton and axminster known for their wool were chartered carpet making towns. Beautiful designs and intricate patterns were achieved by weaving though the process was slow making wall to wall carpet out of reach for many people. Nowadays with the development of the technology you can both make and sell carpet in the simple process for making money. A carpet is a textile floor covering typically consisting of an upper layer of pile attached to a backing.

The design is rendered on graph paper to scale.